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Data Sheet March 26, 2008
JPW200S52R5-BH Power Module; dc-dc Converter 38 Vdc - 75 Vdc Input, 52.5 Vdc Output; 200W
Features
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RoHS Compliant
Compatible with RoHS EU Directive 2002/95/EC (-Z Versions) Compatible in RoHS EU Directive 2002/95/EC with lead solder exemption (non -Z versions) High efficiency: 92.5% typical Industry standard Half Brick: 61.0mm x 57.9 mm x 12.7 mm (2.4 in x 2.28 in x 0.43 in) Industry standard pinout Isolation voltage:2250 Vdc Open-frame construction 2:1 input voltage range Remote Sense/Remote On/Off Auto restart after fault shutdown Constant switching frequency Output overvoltage and Overcurrent protection Overtemperature protection Adjustable output voltage (trim)
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Applications
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Enterprise Networks Distributed power architectures Voice Over IP Local Area Networks Isolated Bus Voltage applications.
n Meets the voltage and current requirements for ETSI 300-132-2 and complies with and is approved for Basic Insulation rating per EN60950-1 n
Options
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UL* 60950 Recognized, CSA C22.2 No. 60950-00 Certified, and VDE 0805 (IEC60950, 3rd edition) Licensed CE mark meets 73/23/EEC and 93/68/EEC directives ISO** 9001 certified manufacturing facilities
Choice of Remote On/Off option
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Description
The JPW200S52R5-BH Power Module is a dc-dc converter that operates over an input voltage range of 38 Vdc to 75 Vdc and provides a precisely regulated dc output. The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. The module has a maximum power rating of 200 W at a typical full-load efficiency of 92.5%. The open-frame module offers direct cooling of dissipative components for excellent thermal performance. The optional baseplate is offered to provide easy mounting of a heat sink, for high-temperature applications. The standard feature set includes remote sensing, output trim, and remote on/off for convenient flexibility in distributed power applications.
* ** UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. This product is intended for integration into end-use equipment. All the required procedures for CE marking of end-use equipment should be followed. (The CE mark is placed on selected products.) ISO is a registered trademark of the Internation Organization of Standards
Document Name:DS03-090 ver. 1.2 PDF Name:jpw200s52r5-bh.pdf
Data Sheet March 26, 2008 Absolute Maximum Ratings
JPW200S52R5-BH Power Module; dc-dc Converter 38 Vdc - 75 Vdc Input, 52.5 Vdc Output; 200W
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliabiltiy.
Parameter Input Voltage:Continuous Operating Ambient Temperature (See Thermal Considerations section) Storage Temperature I/O Isolation Voltage Device All All All -- Symbol VI TA Tstg -- Min -- -40 -55 -- Max 75 85 125 2250 Unit Vdc C C Vdc
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Operating Input Voltage Under Voltage Lock-out turn on turn off Maximum Input Current (VI = 0 V to 75 V; IO = IO, max) Inrush Transient Input Current @ No Output Load (VI = 52 Vdc; Io = 0A; TA = 25 C; on/off pin enabled Input Reflected Ripple Current, peak-peak (5 Hz to 20 MHz, 12 H source impedance See Test configuration section) Input Ripple Rejection (120 Hz)@Vin=52V
Symbol VIN VITON VITOFF
Min 38 36.5 34.6 --
Typ 52 -- -- --
Max 75 37.9 36 7.0 2
Unit Vdc Vdc Vdc Adc A 2s mA mAp-p
I2 t Iin, no load -- -- 140 5
-- --
34
dB
CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of a sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 10 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer's data for further information.
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Data Sheet March 26, 2008 Electrical Specifications (continued)
Output Specifications
Parameter Output Voltage Set Point (VI = 52 V; IO = IO, max; TA= 25 C) Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life. See Figure 11.) Output Regulation: Line (VI = 38 V to 75 V) Load (IO = IO, min to IO, max) Temperature (TA = -40 C to +85 C) Output Ripple and Noise Voltage (See Figure 10.): RMS Peak-to-peak (5 Hz to 20 MHz) External Load Capacitance (ESR < 150 mohm) Output Current Output Current-limit Inception (VO = 90% of VO, nom) Output Short-circuit Current (VO = 250 mV) Efficiency (VI = 52 V; IO = IO, max; TA = 25 C) Switching Frequency
JPW200S52R5-BH Power Module; dc-dc Converter 38 Vdc - 75 Vdc Input, 52.5 Vdc Output; 200W
Symbol VO, set VO
Min 51.19 50.90
Typ 52.5 --
Max 53.55 54.08
Unit Vdc Vdc
-- -- --
-- -- --
0.01 0.05 100
0.2 0.4 300
%VO %VO mV
-- -- -- IO IO, cli -- h All
-- -- 200 0 4.0 -- -- --
-- -- -- -- -- 170 92.5 300
115 345 1000 3.81 5.5 -- -- --
mVrms mVp-p F A A %IO, max % kHz
Dynamic Response (DIO/Dt = 1 A/s, VI = 52 V, TA = 25 C; tested with a 200 F aluminum and a 1.0 F ceramic capacitor across the load): Load Change from IO = 50% to 75% of IO, max: Peak Deviation Settling Time (VO < 10% of peak deviation) Load Change from IO = 50% to 25% of IO, max: Peak Deviation Settling Time (VO < 10% of peak deviation)
-- -- -- --
-- -- -- --
165 2 165 2
200 4 200 4
mV mS mV mS
Isolation Specifications
Parameter Isolation Capacitance Isolation Resistance Min -- 10 Typ 6000 -- Max -- -- Unit pF M
General Specifications
Parameter Calculated MTBF (IO = 80% of IO, max TA = 40 C,standard half brick 0.75 inch heatsink) Weight -- Min Typ 1,260,000 71(2.5) -- Max Unit Hours g (oz.)
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Data Sheet March 26, 2008 Feature Specifications
JPW200S52R5-BH Power Module; dc-dc Converter 38 Vdc - 75 Vdc Input, 52.5 Vdc Output; 200W
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information.
Parameter Remote On/Off Signal Interface (VI = 38 V to 75 V; open collector or equivalent compatible; signal referenced to VI(-) terminal; see Figure 12 and Feature Descriptions.): JPW200S52R51-BH Preferred Logic: Logic Low--Module On Logic High--Module Off JPW200S52R5-BH Optional Logic: Logic Low--Module Off Logic High--Module On Logic Low: At Ion/off = 1.0 mA At Von/off = 0.0 V Logic High: At Ion/off = 0.0 A Leakage Current Turn-On Delay and Rise Times (IO=IO, max) Tdelay = Time until VO = 10% of VO,set from either application of Vin with Remote On/Off set to On or operation of Remote On/Off from Off to On with Vin already applied for at least one second. Trise = time for VO to rise from 10% of VO,set to 90% of VO,set. Output Voltage Adjustment (See Feature Descriptions.): Output Voltage Remote-sense Range Output Voltage Set-point Adjustment Range (trim) Note: Ensure that the combination of remote sense and trim do not exceed 56.5 V on the output. Output Overvoltage Protection Overtemperature Protection (shutdown) Symbol Min Typ Max Unit
Von/off Ion/off Von/off Ion/off
0 -- -- --
-- -- -- --
0.3 1.0 5V 50
V mA V A
Tdelay, on/off Trise, on/off Tdelay, Vin Trise, Vin
-- -- -- --
12 25 25 25
-- -- -- --
ms ms ms ms
-- --
-- 95
-- --
0.5 104
V %VO, nom
VO, clamp TC
56.5 --
-- 100
58.5 --
V C
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Data Sheet March 26, 2008
JPW200S52R5-BH Power Module; dc-dc Converter 38 Vdc - 75 Vdc Input, 52.5 Vdc Output; 200W
Characteristic Curves
The following figures provide typical characteristics curves for the power module at room temperature (TA = 25 C).The figures are identical for both on/off configurations.
Io = 3.8A
Io = 1.9A
Io = 0.1A
Figure 1. Input Voltage and Current Characteristics.
Figure 3.
Typical Converter Efficiency vs. Ouput Current.
60 50 40 30 20 10 0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5
TIME, t (2.00 s/div) OUTPUT VOLTAGE, Vo (V) (100 mV/div)
Figure 2. Typical Output Characteristics.
Note: Tested with a 200 F aluminum and a 1.0 F ceramic capacitor across the load
Figure 4.
OUTPUT CURRENT, Io (A) (1 A/div)
Typical Output Ripple at Io=Io,max.
OUTPUT CURRENT, Io (A)
TIME, t
OUTPUT VOLTAGE, Vo (V) (100 mV/div)
TIME, t (1 ms/div)
Note: R1 = Ref1 curve; 5A/div; 500mS/div : Trace 1: Zoom detail of current pulse : 5A/div; 20 mS/div;Vin = 52Vdc; Cout = 200uF
Note: Tested with a 200 F aluminum and a 1.0 F ceramic capacitor across the load
Figure 2a. Typical Current limit Hic-cup Characteristics. Lineage Power
Figure 5.
Typical Transient Response to Step Change in Load from 25% to 50% to 25% of Full Load at VI = 52V. 5
Data Sheet March 26, 2008 Characteristic Curves
JPW200S52R5-BH Power Module; dc-dc Converter 38 Vdc - 75 Vdc Input, 52.5 Vdc Output; 200W
The following figures provide typical characteristics curves for the power module at room temperature (TA = 25 C)
OUTPUT CURRENT, Io (A) (1 A/div)
OUTPUT VOLTAGE, Vo (V) (100 mV/div)
OUTPUT VOLTAGE, Vo (V) (10 V/div)
INPUT VOLTAGE, Vo (V) (20 V/div)
TIME, t (1 ms/div)
TIME, t (10 ms/div)
Note: Tested with a 200 F aluminum and a 1.0 F ceramic capacitor across the load.
Note: Tested with a 200 F aluminum and a 1.0 F ceramic capacitor across the load.
Figure 6. Typical Transient Response to Step Change
in Load from 50% to 75% to 50% of Full Load at VI = 52V.
Figure 8.
Typical Start-Up from Vin(IO = IO, max).
OUTPUT VOLTAGE, Vo (V) (10 V/div)
REMOTE ON/OFF VOLTAGE, Von/off (V)
TIME, t (10 ms/div)
Note: Tested with a 200 F aluminum and a 1.0 F ceramic capacitor across the load.
Figure 7. Typical Start-Up from Remote On/Off at
Io=Io,max.
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Data Sheet March 26, 2008
JPW200S52R5-BH Power Module; dc-dc Converter 38 Vdc - 75 Vdc Input, 52.5 Vdc Output; 200W
Test Configurations
TO OSCILLOSCOPE LTEST 12 H CS 220 F ESR < 0.1 @ 20 C, 100 kHz CURRENT PROBE VI(+)
Design Considerations
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. For the test configuration in 9, a 100 F electrolytic capacitor (ESR < 0.7 W at 100 kHz) mounted close to the power module helps ensure stability of the unit. For other highly inductive source impedances, consult the factory for further application guidelines.
BATTERY
100 F ESR < 0.7 @ 100 kHz VI(-)
Note: Measure input reflected-ripple current with a simulated source inductance (LTEST) of 12 H. Capacitor CS offsets possible battery impedance. Measure current as shown above.
Safety Considerations
For safety-agency approval of the system in which the power module is used, the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standard, i.e., UL60950, CSA C22.2 No. 60950-00, and EN 60950 (VDE 0805):2001-12. These converters have been evaluated to the spacing requirements for Basic Insulation per the above safety standards. For Basic Insulation models, 2250 Vdc is applied from Vi to Vo to 100% of outgoing production. For end products connected to -48V dc, or -60Vdc nominal DC MAINS (i.e. central office dc battery plant), no further fault testing is required. *Note: -60V dc nominal battery plants are not available in the U.S. or Canada. For all input voltages, other than DC MAINS, where the input voltage is less than 60V dc, if the input meets all of the requirements for SELV, then:
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Figure 9.
Input Reflected-Ripple Test Setup.
COPPER STRIP VO(+) 1.0 F VO(-) 200 F SCOPE RESISTIVE LOAD
Note: The use of a 200 F aluminum capacitor is needed for stability. Use a 1.0 F ceramic capacitor on the output. Scope measurement should be made using a BNC socket. Position the load between 51 mm and 76 mm (2 in. and 3 in.) from the module.
Figure 10. Peak-to-Peak Output Noise Measurement Test Setup.
SENSE(+) VI(+) II SUPPLY VI(-) CONTACT RESISTANCE VO(-) VO(+) IO LOAD CONTACT AND DISTRIBUTION LOSSES
The output may be considered SELV. Output voltages will remain within SELV limits even with internally-generated non-SELV voltages. Single component failure and fault tests were performed in the power converters. One pole of the input and one pole of the output are to be grounded, or both circuits are to be kept floating, to maintain the output voltage to ground voltage within ELV or SELV limits.
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SENSE(-)
For all input sources, other than DC MAINS, where the input voltage is between 60 and 75V dc (Classified as TNV-2 in Europe), the following must be meet, if the converter's output is to be evaluated for SELV:
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Note:All measurements are taken at the module terminals. When
socketing, place Kelvin connections at module terminals to avoid measurement errors due to socket contact resistance.
The input source is to be provided with reinforced insulation from any hazardous voltage, including the ac mains. One Vi pin and one Vo pin are to be reliably earthed, or both the input and output pins are to be kept floating. Another SELV reliability test is conducted on the whole system, as required by the safety agencies, on the combination of supply source and the subject module to verify that under a single fault, hazardous voltages do not appear at the module's output.
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[ V O (+) - V O (-) ]I O = ---------------------------------------------- x 100 % [ V I (+) - V I (-) ]I I
Figure 11. Output Voltage and Efficiency Measurement.
The power module has ELV (extra-low voltage) outputs when all inputs are ELV. All flammable materials used in the manufacturing of these 7
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Data Sheet March 26, 2008
modules are rated 94V-0.
JPW200S52R5-BH Power Module; dc-dc Converter 38 Vdc - 75 Vdc Input, 52.5 Vdc Output; 200W
Remote Sense
Remote sense minimizes the effects of distribution losses by regulating the voltage at the remote-sense connections. The voltage between the remote-sense pins and the output terminals must not exceed the output voltage sense range given in the Feature Specifications table, i.e.: [VO(+) - VO(-)] - [SENSE(+) - SENSE(-)] = 0.5 V The voltage between the VO(+) and VO(-) terminals must not exceed 56.5 V. This limit includes any increase in voltage due to remote-sense compensation and output voltage setpoint adjustment (trim). See Figure 13. If not using the remote-sense feature to regulate the output at the point of load, then connect SENSE(+) to VO(+) and SENSE(-) to VO(-) at the module. Although the output voltage can be increased by both the remote sense and by the trim, the maximum increase for the output voltage is not the sum of both. The maximum increase is the larger of either the remote sense or the trim. The amount of power delivered by the module is defined as the voltage at the output terminals multiplied by the output current. When using remote sense and trim, the output voltage of the module can be increased, which at the same output current would increase the power output of the module. Care should be taken to ensure that the maximum output power of the module remains at or below the maximum rated power.
The input to these units is to be provided with a maximum 10 A fast-acting (or time-delay) fuse in the unearthed lead.
Feature Descriptions
Overcurrent Protection
To provide protection in an overcurrent fault condition, the module is equipped with internal current-limiting circuitry and can endure current limiting for an unlimited duration. Upon current limit inception threshold, the module enters a "hiccup" mode of operation, whereby it shutdown and automatically attempts to restart. While the overcurrent fault condition persist, the module will remain in the hic-cup mode until the overcurrent fault is cleared. See Figure 2a.
Remote On/Off
Two remote on/off options are available. Positive logic remote on/off turns the module on during a logic-high voltage on the ON/OFF pin, and off during a logic low. Negative logic remote on/off turns the module off during a logic high and on during a logic low. Negative logic (code suffix "1") is the factory-preferred configuration. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal (Von/off) and the VI(-) terminal . The switch can be an open collector or equivalent (see Figure 12). A logic low is Von/off = 0 V to 0.3 V. The maximum Ion/off during a logic low is 1 mA. The switch should maintain a logic-low voltage while sinking 1 mA. During a logic high, the maximum Von/off generated by the power module is 5 V. The maximum allowable leakage current of the switch at Von/off = 5 V is 50 A. If not using the remote on/off feature, do one of the following:
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SENSE(+) SENSE(-) VI(+) SUPPLY II VI(-) CONTACT RESISTANCE VO(-) CONTACT AND DISTRIBUTION LOSSES VO(+)
IO
LOAD
For negative logic, short ON/OFF pin to VI(-). For positive logic, leave ON/OFF pin open.
Ion/off + Von/off -
.
ON/OFF SENSE(+) VO(+) LOAD VI(+) VI(-) VO(-) SENSE(-)
Figure 13. Effective Circuit Configuration for Single-Module Remote-Sense Operation Output Voltage.
Output Overvoltage Protection
The output overvoltage clamp consists of control circuitry, independent of the primary regulation loop, that monitors the voltage on the output terminals. The over voltage clamp circuit has a higher voltage set point than the primary loop (see Feature Specifications table). This provides a redundant voltage control that reduces the risk of output overvoltage. If the output voltage exceeds the overvoltage threshold, the module enters a "hic-cup" mode of operation, whereby it shutdown and automatically attempts to restart. While the fault condition exists, the module will remain in the hic-cup mode until the overvoltage fault is cleared.
Figure 12. Remote On/Off Implementation.
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Data Sheet March 26, 2008 Feature Descriptions (Continued)
Overtemperature Protection
JPW200S52R5-BH Power Module; dc-dc Converter 38 Vdc - 75 Vdc Input, 52.5 Vdc Output; 200W
This limit includes any increase in voltage due to remotesense compensation and output voltage set-point adjustment (trim). See Figure 13. Although the output voltage can be increased by both the remote sense and by the trim, the maximum increase for the output voltage is not the sum of both. The maximum increase is the larger of either the remote sense or the trim. The amount of power delivered by the module is defined as the voltage at the output terminals multiplied by the output current. When using remote sense and trim, the output voltage of the module can be increased, which at the same output current would increase the power output of the module. Care should be taken to ensure that the maximum output power of the module remains at or below the maximum rated power.
This module features an overtemperature protection circuit to safeguard against thermal damage. The protection circuit will shutdown the module when the maximum case temperature is exceeded. The module will restart automatically when the case temperature falls below shutdown threshold.
Output Voltage Set-Point Adjustment (Trim)
Output voltage trim allows the user to increase or decrease the output voltage set point of a module. This is accomplished by connecting an external resistor between the TRIM pin and either the SENSE(+) or SENSE(-) pins. The trim resistor should be positioned close to the module. If not using the trim feature, leave the TRIM pin open. With an external resistor between the TRIM and SENSE(-) pins (Radj-down), the output voltage set point (VO, adj) decreases (see Figure 14). The following equation determines the required external-resistor value to obtain a percentage output voltage change of %.
VI(+) ON/OFF CASE VI(-)
VO(+) SENSE(+) Radj-up TRIM SENSE(-) VO(-) RLOAD
100 Radj-down = --------- - 2 k %
With an external resistor connected between the TRIM and SENSE(+) pins (Radj-up), the output voltage set point (VO, adj) increases (see Figure 15). Note: Do not exceed 56.5 V between the VO(+) and VO(-) terminals. The following equation determines the required externalresistor value to obtain a percentage output voltage change of y%.
Figure 15. Circuit Configuration to Increase Output Voltage.
) VO ( 100 + % - ( 100 + 2% ) Radj-up = ------------------------------------- - --------------------------------- k 1.225% %
The voltage between the VO(+) and VO(-) terminals must not exceed the minimum output voltage clamp value as indicated in the Feature Specifications table.
VI(+) ON/OFF CASE VI(-) VO(+) SENSE(+) TRIM Radj-down SENSE(-) VO(-) RLOAD
Figure 14. Circuit Configuration to Decrease Output Voltage. Lineage Power 9
Data Sheet March 26, 2008 Thermal Considerations
JPW200S52R5-BH Power Module; dc-dc Converter 38 Vdc - 75 Vdc Input, 52.5 Vdc Output; 200W
Example What is the minimum airflow necessary for the JPW200S52R5-BH operating at VI = 52 V, an output current of 3.5 A, and a maximum ambient temperature of 40 C? Solution Given: VI = 52 V IO = 3.5 A TA = 40 C
The power modules operate in a variety of thermal environments; however, sufficient cooling should be provided to help ensure reliable operation of the unit. Heat-dissipating components inside the unit are thermally coupled to the base plate. Heat is removed by conduction, convection, and radiation to the surrounding environment. Proper cooling can be verified by measuring the base plate temperature. Peak temperature (TC) occurs at the position indicated in Figure 16.
Determine airflow (v) (Use Figure 17.): v = 1.0 m (200 ft/min)
MEASURE CASE TEMPERATURE HERE
VI(+) ON/OFF
VO(+) + SEN TRIM
33.02 (1.30)
CASE VI(-) 6.35 (0.25)
- SEN VO(-)
5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 20 30 40 50 60 70 80 90
LOCAL AMBIENT TEMPERATURE, TA (C)
Note:Top view, pin locations are for reference only. Figure 16. Case Temperature Measurement Location. The temperature at this location should not exceed 100 C. The output power of the module should not exceed the rated power for the module as listed in the Ordering Information table. Although the maximum case temperature of the power modules is 100 C, you can limit this temperature to a lower value for extremely high reliability.
Heat Transfer Without Heat Sinks
Increasing airflow over the module enhances the heat transfer via convection. Figure 17 shows the maximum output current that can be delivered by the module without exceeding the maximum case temperature versus local ambient temperature (TA) for natural convection through 3 m/s (600 ft./min.). Note that the natural convection condition was measured at 0.05 m/s to 0.1 m/s (10 ft./min. to 20 ft./min.); however, systems in which these power modules may be used typically generate natural convection airflow rates of 0.3 m/s (60 ft./ min.) due to other heat dissipating components in the system. The use of Figure 17 is shown in the following example.
O U T P U T C U R R E N T, IO (A )
Figure 17. Derating Curve for JPW200S52R5-BH (Vo = 52.5V) with base plate; Vin = 52V.
EMC Considerations
For assistance with designing for EMC compliance, please refer to the FLTR100V10 data sheet (FDS01-043EPS).
Layout Considerations
Copper paths must not be routed beneath the power module mounting inserts. For additional layout guidelines, refer to the FLTR100V10 data sheet (DS98-152EPS).
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Data Sheet March 26, 2008
JPW200S52R5-BH Power Module; dc-dc Converter 38 Vdc - 75 Vdc Input, 52.5 Vdc Output; 200W
Through-Hole Lead-Free Soldering Information
The RoHS-compliant through-hole products use the SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant components. They are designed to be processed through single or dual wave soldering machines. The pins have an RoHS-compliant finish that is compatible with both Pb and Pb-free wave soldering processes. A maximum preheat rate of 3C/s is suggested. The wave preheat process should be such that the temperature of the power module board is kept below 210C. For Pb solder, the recommended pot temperature is 260C, while the Pb-free solder pot is 270C max. Not all RoHS-compliant through-hole products can be processed with paste-through-hole Pb or Pb-free reflow process. If additional information is needed, please consult with your Tyco Electronics Power System representative for more details.
Post Solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Lineage Power Board Mounted Power Modules: Soldering and Cleaning Application Note (AP01-056EPS).
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Data Sheet March 26, 2008 Outline Diagram
Dimensions are in millimeters and (inches) Tolerences: x.x mm 0.5 mm (x.xx in. 0.02 in.) x.xx mm 0.25 mm (x.xxx in. 0.010 in.)
JPW200S52R5-BH Power Module; dc-dc Converter 38 Vdc - 75 Vdc Input, 52.5 Vdc Output; 200W
3.2 (.125) X 45
57.4 (2.26)
10.80 (.425)
55.6 (2.19) 43.18 VI (-) (1.700) 33.02 CASE (1.300) ON/ OFF VI (+)
2.06 (.081) 2 PLCS 50.80 (2.000) 43.18 (1.700)
4.3 TYP (.17)
VO (-)
17.78 (.700) 7.62 (.300) 4.8 (.19)
SEN (-) 33.02 (1.300) 25.40 TRIM (1.000) SEN (+) 17.78 (.700) VO (+) 7.62 (.300) .00 (.000) 1.02 (.040) 7 PLCS
60.5 (2.38)
4.6 .00 (.18) (.000)
48.26 52.8 (1.900) (2.08)
.76 MIN (.03)
*Bottom Side label includes Lineage Power name, product designation, and data code. .
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Data Sheet March 26, 2008 Recommended Hole Pattern
Component side footprint. Dimensions are in millimeters and (inches).
JPW200S52R5-BH Power Module; dc-dc Converter 38 Vdc - 75 Vdc Input, 52.5 Vdc Output; 200W
57.9 (2.28) MAX 48.3 (1.90) 48.26 (1.900)
VI (+) 35.56 (1.400) 50.8 (2.00) 25.40 (1.000) 10.16 (0.400) ON/OFF
VO (+) +SEN TRIM 35.56 (1.400) 25.40 (1.000) 17.78 10.16 (0.700) (0.400)
CASE VI (-)
-SEN VO (-)
61.0 (2.40) MAX
MOUNTING INSERTS MODULE OUTLINE
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Data Sheet March 26, 2008 Ordering Information
JPW200S52R5-BH Power Module; dc-dc Converter 38 Vdc - 75 Vdc Input, 52.5 Vdc Output; 200W
For assistance in ordering, please contact your Lineage Power Account Manager or Field Application Engineer for pricing and availability. Input Voltage 48V 48V Output Voltage 52.5V 52.5V Output Current 200W 200W Remote On/Off Logic Negative Negative Connector Type Through hole Through hole Device Code Comcodes
JPW200S52R51-BH 108982851 JPW200S52R51-BHZ CC109121456
Optional features can be ordered using the suffixes shown in table below. The suffixes follow the last letter of the device code and are placed in descending order. For example, the device codes for a JPW200S52R5-BH module with the following options are shown below: Negative Logic remote on/off JPW200S52R51-BH
Option
Negative Logic remote on/off Base plate version for Heat Sink attachment Pin Length: 3.68 mm 0.25 mm (0.145 in. 0.010 in) RoHS compliant
Suffix
1 -H 6 -Z
A sia-Pacific Head qu art ers T el: +65 6 41 6 4283
Europe, Middle-East and Africa Headquarters Tyco Electronics (UK) Ltd Tel: +44 (0) 1344 an 300, Fax: He (0) 1344 469 Eu ro pe, M id dle-East469 d Afric a +44 ad qu arters 301
World W ide Headq u arters Lin eag e Po wer Co rp oratio n World Wide Headquarters 30 00 Skyline D rive, Mesquite, T X 75149, U SA Tyco Electronics Power Systems, Inc. +1-800-526-7819 3000 id e U .S.A .: Mesquite, TX 75149, (OutsSkyline Drive,+1- 97 2-2 84 -2626) USA +1-800-526-7819 FAX: +1-888-315-5182 www.line ag ep ower.co m (Outside U.S.A.: +1-972-284-2626, FAX: +1-972-284-2900) e-m ail: tech sup port1@ lin ea gep ower.co m www.power.tycoelectronics.com
e-mail: techsupport1@tycoelectronics.com
T el: +49 8 9 6089 286
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Central America-Latin America Headquarters Tyco Electronics Power Systems Tel: +54 11 4316 2866, Fax: +54 11 4312 9508
Tyco Electronics Singapore Pte Ltd Tel: +65 482 0311, Fax: 65 480 9299
Lineage Power reserves the right to make changes to the produc t(s) or information contained herein without notice. No liability is ass umed as a res ult of their use or applic ation. No rights under any patent acc ompany the sale of any s uc h pr or information contained Tyco Electronics Corporation reserves the right to make changes to the product(s)oduct(s ) or information. herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. (c) 2008 Lineage Power Corpor ation, (Mesquite, Texas ) All International Rights Res er ved. (c) 2001 Tyco Electronics Power Systems, Inc. (Mesquite, Texas) All International Rights Reserved. Printed in U.S.A.
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